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Stacker Crane

A stacker crane is a specialized overhead crane system designed for efficient material handling in warehouses and distribution centers. These systems are typically configured as a double girder crane—either underhung or top running—with a unique carrier and telescoping mast assembly in place of a conventional hoist.

A Unique Crane Solution for Warehouses

A stacker crane is a specialized overhead crane system designed for efficient material handling in warehouses and distribution centers. These systems are typically configured as a double girder crane—either underhung or top running—with a unique carrier and telescoping mast assembly in place of a conventional hoist.

Unlike standard overhead cranes, stacker cranes use a mast that extends vertically to lift and position material. The carrier travels the length of the bridge, while forks at the bottom of the mast handle pallets, sheet goods, or long structural members. This design allows for efficient material movement within flow racks and narrow aisles, offering a safer and more precise alternative to forklifts or conventional lifting systems. Though less common in the industry, AFE Crane engineers and builds these systems to support advanced logistics operations, especially for customers looking to optimize warehouse storage and supply chain performance.

Factors to Consider

When considering the purchase of a stacker crane for a warehouse or distribution center, several crucial factors come into play. Below are some key factors to consider when selecting one.

1. Operational Requirements
  • Load Characteristics
  • Storage Density and Throughput
  • Warehouse Layout
  • Environmental Conditions
2. Crane Specifications
  • Load Capacity
  • Lifting Height and Speed
  • Consider the crane’s horizontal movement speed
  • Evaluate the crane’s ability to precisely position loads
  • The Type of Extraction System: Telescopic forks, pallet shuttles, or on-board conveyors
  • Single-mast vs. Double-mast
3. Automation and Control
  • Warehouse Management System (WMS) Integration
  • Warehouse Control System (WCS)
  • Level of Automation: Automatic, semi-automatic, or manual operation
  • Safety Features: Collision avoidance systems, safety sensors, and emergency stop
4. Energy Efficiency
  • Energy Recovery Systems
  • Energy Consumption

By carefully evaluating these factors, you can select a stacker crane that meets your specific needs and optimizes your warehouse operations.

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Customization Options

These material handling solutions are highly adaptable and can be tailored to meet unique operational needs across various industries. Whether optimizing efficiency, addressing space constraints, or handling specific load requirements, customization ensures these systems integrate seamlessly into automated storage and retrieval systems (AS/RS) while increasing productivity. Key options AFE Crane offers include:

Fork and Load Handling Attachments

Custom fork designs, telescoping forks, or specialized grippers for unique load shapes and sizes.

Control Systems

Advanced automation and software integration, including programmable logic controllers (PLCs) and warehouse management system (WMS) compatibility for seamless inventory control.

Height and Reach Capabilities

Adjustable mast heights and reach configurations for effective operation in warehouses with varying ceiling heights and aisle widths.

Speed and Acceleration

Customizable travel, lift, and acceleration speeds to match operational throughput requirements, balancing efficiency and precision.

If you don’t see the customization you’re looking for, AFE Crane can design a solution to fit your specific needs. Contact us to discuss your requirements.

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Vendor Specifications

Each Stacker Crane System designed by AFE Crane is custom-engineered to meet the specific requirements of your application. Due to this level of customization, standardized vendor specifications are not available. Instead, our team works closely with trusted suppliers to source high-quality components that align with your system’s unique design and operational needs.

TC/American
  • Overhead Cranes
  • Workstation Cranes
  • Monorails
  • Hoists

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FAQs

It's an automated or semi-automated shuttle system designed for storing and retrieving goods in high-density storage environments like warehouses, distribution centers, and manufacturing facilities. It moves along a track system to transport and place loads efficiently within racking systems, improving overall logistics operations.

This equipment moves along a track system within storage aisles, using a lifting mechanism and telescopic forks or grippers to retrieve and place loads. The system can be manually operated, semi-automated, or fully automated depending on your specific supply chain requirements.

These cost-effective handling solutions are commonly used in:

  • Warehousing and distribution – For automated storage and retrieval (AS/RS)      systems.
  • Automotive and aerospace – Handling large parts and components in narrower aisle      configurations.
  • Cold storage and food processing – Storing temperature-sensitive goods      efficiently.
  • E-commerce and retail – Managing high-turnover inventory with increased      productivity.

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