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Optimizing Crane Safety with Collision Avoidance Technology

• 5 min read
5 Ton Top Running Single Girder Bridge Cranes with Yale YK Hoist

Crane Collision Avoidance Systems: Improving Safety and Efficiency

In today’s material handling environments, safety and efficiency are critical. Because of this, AFE Crane offers advanced crane collision avoidance systems to help reduce risk and improve performance.

These systems prevent crane-to-crane collisions, manage crane spacing, and protect runway structures. In addition, they provide controlled slow down and stop functions to support safe operation.

Crane-to-Crane Anti-Collision and Segregation

AFE Crane uses Magnetek’s LaserGuard Mini system to prevent crane collisions and manage crane spacing.

This system continuously monitors the runway for other cranes or obstructions. When a crane enters a set distance, the system responds automatically. For example, the crane slows down at about 15 feet. Then, it stops completely at around 3 feet.

Operators can adjust these distances in the field. Because of this, the system can match different applications and layouts.

In addition, indicator lights on the control panel show when the system is active. This gives operators clear visual feedback.

Beyond collision prevention, the system also helps manage crane spacing. As a result, it reduces the risk of overloading the runway or support structure.

Reliable Slow Down and Stop Systems

AFE Crane also provides slow down and stop systems for bridges and hoist trolleys. These systems use either photo sensors or limit switches, depending on the environment.

Photo sensors are the most common option. They provide smooth and reliable slow down as the crane approaches an end stop. Because of this, they work well in most indoor applications.

However, some environments require a different approach. In dusty or steamy conditions, visibility can be limited. In these cases, limit switches offer a better solution.

Limit switches do not rely on optics. Therefore, they are not affected by dust, debris, or buildup. As a result, they provide consistent performance in harsh conditions.

Choosing the right system depends on your environment and application. AFE Crane helps ensure the best fit for both safety and reliability.

A Smarter Approach to Crane Safety

AFE Crane designs collision avoidance systems to improve both safety and efficiency. By using advanced technology, these systems help prevent accidents and reduce equipment damage.

In addition, they help minimize downtime and improve overall workflow. Each system can also be customized to match your facility’s needs.

Enhance Safety in Your Facility

If you are looking to improve crane safety, AFE Crane can help. Our team will work with you to design a solution that fits your operation.

Contact us today to learn how crane collision avoidance systems can improve safety and productivity in your facility.

 


About the Author

Nick Petsche

Nick Petsche is an Applications Engineer at AFE Crane. He holds a Bachelor’s Degree in Industrial Technology from Iowa State University and brings over 12 years of experience in manufacturing, product, service, and applications engineering. Nick works with customers to develop practical overhead lifting solutions that support safe, efficient operations and reliable equipment performance. Connect with Nick on LinkedIn.

 

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