Overview
AFE Crane was approached to design and fabricate a safer method for upending bulky parts from a cart in a manufacturing environment. The existing process required the customer to lift one end of the part using a single hoist and load bar, transitioning the part from a horizontal to a vertical position. However, this method posed significant safety risks due to the potential for the cart to move unpredictably, creating hazardous conditions for operators.
Project Challenges
The primary challenge in this project was mitigating the safety risks associated with the shifting center of gravity during the lifting process. As the part was raised, the cart supporting it could kick out unexpectedly, potentially striking an operator’s legs with force. This sudden movement posed a serious injury risk, requiring a solution that could both stabilize the part and eliminate unpredictable cart movement.
The AFE Crane Solution
To address these challenges, AFE Crane designed and fabricated a custom load bar lifting device utilizing a dual pick-point system. This approach allowed the part to be lifted off the cart before beginning the upending process, eliminating the risk of the cart shifting unpredictably. By securing the load with two points of support, the system provided enhanced stability and control throughout the lift, ensuring operator safety and reducing potential for injury.
Project Execution
The AFE Crane team worked closely with the customer to assess the existing lifting operation and identify key safety concerns. Using precision engineering and expert fabrication, the team developed a load bar lifting device that integrated seamlessly with the customer’s hoist system. After fabrication, the solution underwent thorough testing to validate its effectiveness in stabilizing the load and ensuring a controlled lifting sequence. The implementation of the dual pick-point system resulted in a significant improvement in safety and efficiency for the customer’s operation.
Conclusion
The custom load bar lifting device designed by AFE Crane successfully mitigated the risks associated with upending heavy parts from a cart. By lifting the part off the cart before rotation, the system prevented sudden cart movement and potential injuries to operators. This project exemplifies AFE Crane’s commitment to providing innovative, safety-focused lifting solutions tailored to specific industrial challenges. If your operation involves unsafe lifting practices, contact AFE Crane for a customized solution to enhance safety and efficiency.
