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Hazard Illumination – Projecting Lights for Overhead Crane Safety

• 5 min read

Enhancing Safety with Projecting Lights

In busy industrial work environments, ensuring the safety of employees and equipment is a top priority. AFE Crane recommends implementing projecting lights as a proactive safety measure for overhead cranes. These lights function similarly to the visual warning systems commonly found on forklifts, providing a clear and highly visible indication of crane movement.

Unlike traditional warning devices such as buzzers or sirens, which can blend into background noise or be ignored due to frequent use, projecting lights offer a consistent and unmistakable visual cue. By illuminating a distinct pattern on the floor or surrounding surfaces, these lights significantly enhance awareness of crane movement, reducing the risk of collisions and workplace accidents.

For facilities where overhead cranes periodically travel into aisleways—whether carrying a load or not—this simple yet effective upgrade is a must-have to ensure safety for both operators and nearby workers.


How Projecting Lights Work

Projecting lights create a clear and bright indicator on the floor, alerting personnel to the presence and movement of an overhead crane. These lights can be configured in multiple ways depending on the specific safety needs of a facility. Some of the most common configurations include:

  • Single Dot – A focused projection that marks a single point of awareness, typically used to indicate the leading edge of a moving crane.
  • Single Line – A linear projection that clearly defines a boundary, warning workers of an overhead crane’s path.
  • Two Parallel Lines – These lines create a well-defined movement corridor, ensuring workers stay clear of the crane’s path.
  • Four Lines (Box Formation) – This configuration outlines a full operational zone, particularly useful in areas where crane movement is more frequent or confined.

Additionally, these lights can be configured to blink or pulse, providing an extra level of visibility and indicating the direction of crane travel.


Cost-Effective Safety Upgrade

One of the most attractive aspects of implementing a crane projecting light system is its cost-effectiveness. The system consists of only a few small components, making installation quick and simple. In most cases, installation can be completed in less than a day, minimizing downtime and disruption to operations.

Considering the significant improvements in workplace safety and awareness, this small investment can yield long-term benefits by preventing accidents, reducing liability, and enhancing overall operational efficiency.


Conclusion

In fast-paced industrial environments where overhead cranes play a vital role in material handling, implementing safety enhancements is essential. Projecting lights provide an effective, affordable, and highly visible solution to improving awareness and reducing the risk of accidents. Whether your crane operates in open areas or moves through shared aisleways, this simple upgrade can make a significant impact on workplace safety.

For more information or to discuss the best configuration for your facility, contact AFE Crane today!

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